Refrigerant Compressors Revision,Maintenance and Overhaul

ÖNCÜ Vessel Air Refrigeration Repair And Maintenance is an integral part of cooling since the start of the operation, making the compressor overhoul in its own unit. In order to share his knowledge and experience during this time, he decided to apply compressor overhoul more actively. Thus, we will increase our customer satisfaction by meeting expectations and needs, reach professionalism at what we do, and benefit our economy by reducing the use of imported inputs in our country.

The defective compressor passes through the following stages;

The defective compressor is demounted by our technical team. The removed mechanical parts are subjected to technical measurements and checked to see if they are within the factory wear limits. The required piece can be renewed and collected. The completed compressor is run on the test stand. Amper test, meger test, lubrication pressure check, vibration tests and detailed stator checks are done. Leakage control is performed by pressing nitrogen gas. The compressor which has passed all the controls becomes ready after the paint is done.Processes of the compressor are illustrated and a technical report is prepared and delivered to our customers by e-mail. The modified parts of the compressors and the checklist where the measurement results are made are delivered to our customers together with the revised compressor.

 

Copeland D4DA5-200X AWM/D Disassembly process
Copeland D4DA5-200X AWM/D Disassembly process
Copeland D4DA5-200X AWM/D Disassembly process
Copeland D4DA5-200X AWM/D Disassembly process
Copeland D4DA5-200X AWM/D Disassembly process
Copeland D4DA5-200X AWM/D Disassembly process
Bitzer HSK-7451-50 Overhaul
Bitzer HSK-7451-50 Overhaul
Bitzer HSK-7451-50 Overhaul
Bitzer HSK-7451-50 Overhaul
Bitzer HSK-7451-50 Overhaul
Bitzer HSK-7451-50 Overhaul
Screw type refrigeration compressor Male-Female gear polishing
Screw type refrigeration compressor Male-Female gear polishing
Screw type refrigeration compressor Male-Female gear polishing
Screw type refrigeration compressor Male-Female gear polishing
Valve plate maintenance operation
Valve plate maintenance operation
Valve plate maintenance operation
Valve plate maintenance operation
Chemical cleaning process in Carrier 5F40 Washing Machine
Chemical cleaning process in Carrier 5F40 Washing Machine
Chemical cleaning process in Carrier 5F40 Washing Machine
Chemical cleaning process in Carrier 5F40 Washing Machine
Chemical cleaning in the Carrier 5H40 Washing Machine
Chemical cleaning in the Carrier 5H40 Washing Machine
Chemical cleaning in the Carrier 5H40 Washing Machine
Chemical cleaning in the Carrier 5H40 Washing Machine
Chemical cleaning in the Carrier 5H40 Washing Machine
Chemical cleaning in the Carrier 5H40 Washing Machine
Chemical cleaning process in Bitzer 6G-40.2Y-40P Washing Machine
Chemical cleaning process in Bitzer 6G-40.2Y-40P Washing Machine
Cooling compressor gasket design and manufacture
Cooling compressor gasket design and manufacture
Refrigeration compressor gasket manufacturing
Refrigeration compressor gasket manufacturing
Cooling compressor gasket design and manufacture
Cooling compressor gasket design and manufacture
Bitzer gasket manufacturing
Bitzer gasket manufacturing
Carrier 06DR241BCC06C0 gasket manufacturing
Carrier 06DR241BCC06C0 gasket manufacturing
Bitzer 4NCS-20.2Y-40P Gasket manufacturing
Bitzer 4NCS-20.2Y-40P Gasket manufacturing
Gaskets of all compressor brands are designed and manufactured
Gaskets of all compressor brands are designed and manufactured
Carrier 06DR241BCC06C0 model gasket manufacturing
Carrier 06DR241BCC06C0 model gasket manufacturing
Carrier 79-66625-00 model gasket manufacturing
Carrier 79-66625-00 model gasket manufacturing
Bitzer 4CC-6.2Y-40S Gasket manufacturing
Bitzer 4CC-6.2Y-40S Gasket manufacturing
Bitzer 4DC-5.2-40S Gasket manufacturing
Bitzer 4DC-5.2-40S Gasket manufacturing
Refrigeration compressors gasket stock
Refrigeration compressors gasket stock
Bock HGX4/310-4 Oil pump bearing chip removal
Bock HGX4/310-4 Oil pump bearing chip removal
Bitzer 4DC-7.2 Oil pump bearing assembly process
Bitzer 4DC-7.2 Oil pump bearing assembly process
Bitzer 6FE-50Y-40P Plate grinding process
Bitzer 6FE-50Y-40P Plate grinding process
Copeland D8SJ1-600X-AWM/D Valve plate grinding process
Copeland D8SJ1-600X-AWM/D Valve plate grinding process
Copeland D85J1-600 X-AWM/D Plate grinding process
Copeland D85J1-600 X-AWM/D Plate grinding process
Copeland D8SJ1-600X-AWM/D Plate grinding process
Copeland D8SJ1-600X-AWM/D Plate grinding process
Copeland D85J1-600 X-AWM/D Valve plate grinding process
Copeland D85J1-600 X-AWM/D Valve plate grinding process
Copeland D8SJ1-600X-AWM/D Plate grinding process
Copeland D8SJ1-600X-AWM/D Plate grinding process
Bitzer S6H-20.2Y-40P Valve plate grinding process
Bitzer S6H-20.2Y-40P Valve plate grinding process
Bitzer S6H-20.2Y-40P Plate grinding process
Bitzer S6H-20.2Y-40P Plate grinding process
Carrier 5H60 Body cleaning process
Carrier 5H60 Body cleaning process
Valve plate surface treatment
Valve plate surface treatment
Plate surface treatment
Plate surface treatment
Plate surface treatment
Plate surface treatment
Carrier 06DR241BCC06C0 Post-maintenance testing
Carrier 06DR241BCC06C0 Post-maintenance testing
Leak test process with Copeland D4D5-200X-AWM/D Nitrogen
Leak test process with Copeland D4D5-200X-AWM/D Nitrogen
Leak test with Bitzer 4P-10.2Y Nitrogen
Leak test with Bitzer 4P-10.2Y Nitrogen
Bitzer 4P-10.2Y Leak test
Bitzer 4P-10.2Y Leak test
Bitzer 4P-10.2Y Leak test
Bitzer 4P-10.2Y Leak test
Leak test with Bitzer 4P-10.2Y Nitrogen
Leak test with Bitzer 4P-10.2Y Nitrogen
Leak test with Bitzer 4T-8.2 Nitrogen
Leak test with Bitzer 4T-8.2 Nitrogen
Bitzer 4T-8.2 Ester POE 32 oil charge
Bitzer 4T-8.2 Ester POE 32 oil charge
Bitzer 4V-10.2 POE 38 oil charge
Bitzer 4V-10.2 POE 38 oil charge
Bitzer 4V-10.2 POE 38 oil charge
Bitzer 4V-10.2 POE 38 oil charge
Bitzer 4V-10.2 Stator meger test
Bitzer 4V-10.2 Stator meger test
Bitzer 4V-10.2 Stator sheet package meger test
Bitzer 4V-10.2 Stator sheet package meger test
Bitzer 4V-10.2 Stator meger test
Bitzer 4V-10.2 Stator meger test
4P-10.2Y Stator meger test
4P-10.2Y Stator meger test
Bitzer 4N-12.2Y Vibration test
Bitzer 4N-12.2Y Vibration test
Bitzer 4N-12.2Y Vibration test
Bitzer 4N-12.2Y Vibration test
Bitzer 4N-12.2Y Vibration test
Bitzer 4N-12.2Y Vibration test
Bitzer 4N-12.2Y Capacity control test
Bitzer 4N-12.2Y Capacity control test
Copeland D4ST-200X-AWM Shock compressor test run
Copeland D4ST-200X-AWM Shock compressor test run
Dorin K-1000CS Crankshaft measurement process
Dorin K-1000CS Crankshaft measurement process
Bitzer 4N-12.2Y Paint process
Bitzer 4N-12.2Y Paint process
Bitzer 4N-12.2Y Paint process
Bitzer 4N-12.2Y Paint process
Bitzer 6G-40.2Y-40P Valve plate measurement process
Bitzer 6G-40.2Y-40P Valve plate measurement process
Bitzer 4PCS-10.2Y-40P Crankshaft bearing assembly process
Bitzer 4PCS-10.2Y-40P Crankshaft bearing assembly process
Carlyle 5H80-A1942 Overhaul work
Carlyle 5H80-A1942 Overhaul work
Bitzer 6F-50.2Y-40P On-site general control work by the service team after the repair-maintenance work
Bitzer 6F-50.2Y-40P On-site general control work by the service team after the repair-maintenance work
On-site general control work by the Bitzer 6GE-40Y-40P repair-maintenance service team
On-site general control work by the Bitzer 6GE-40Y-40P repair-maintenance service team
Sabroe 106S Renovation work
Sabroe 106S Renovation work
Sabroe 106S Repair-maintenance and renovation work
Sabroe 106S Repair-maintenance and renovation work
Carlyle 06EF273600AEE General control work by the service team after repair and maintenance
Carlyle 06EF273600AEE General control work by the service team after repair and maintenance
Carlyle 06ET299620 Service work after fault notification
Carlyle 06ET299620 Service work after fault notification
Volvo 255kVA Generator Overhaul operation
Volvo 255kVA Generator Overhaul operation
Refcomp SP6H400E Chemical cleaning in the washing machine
Refcomp SP6H400E Chemical cleaning in the washing machine
Mercedes Generator Overhaul work
Mercedes Generator Overhaul work
Carrier 06DR241BCC06C0 Shipment after repair and maintenance
Carrier 06DR241BCC06C0 Shipment after repair and maintenance
Frascold Z-40-126Y Crankshaft grinding process
Frascold Z-40-126Y Crankshaft grinding process
Bitzer HSK-7451-50 Operation vibration value and general control study by service team after overhaul
Bitzer HSK-7451-50 Operation vibration value and general control study by service team after overhaul
Bitzer HSK-7451-50 Operation temperature thermal measurement and general control work by the service team after Overhaul
Bitzer HSK-7451-50 Operation temperature thermal measurement and general control work by the service team after Overhaul
Paint preparation process after Volvo 255kVA Generator Overhaul operation
Paint preparation process after Volvo 255kVA Generator Overhaul operation
Grasso RC911 Vibration measurement after on-site maintenance
Grasso RC911 Vibration measurement after on-site maintenance
Carlyle 06E6265310 Service operation after fault notification
Carlyle 06E6265310 Service operation after fault notification
Carrier 06DR241BCC06C0 Painting process and paint thickness control after sandblasting
Carrier 06DR241BCC06C0 Painting process and paint thickness control after sandblasting
Frascold 2Z30-102.51 Y Stator sheet package also assembly process
Frascold 2Z30-102.51 Y Stator sheet package also assembly process
Test process after Volvo 255kVA Generator Overhaul operation
Test process after Volvo 255kVA Generator Overhaul operation
Bitzer S6F-30.2Y-40P Stator sheet package also assembly process
Bitzer S6F-30.2Y-40P Stator sheet package also assembly process
Bitzer 6H-35.2 Gasket manufacturing
Bitzer 6H-35.2 Gasket manufacturing
J&E HALL HSH 3118 / HSH 3120 Disassembled by our service teams and delivered to the mechanical workshop for overhaul purposes
J&E HALL HSH 3118 / HSH 3120 Disassembled by our service teams and delivered to the mechanical workshop for overhaul purposes
Dorin H4000 CC Repair-maintenance work
Dorin H4000 CC Repair-maintenance work
Grasso RC69 Rectifying work
Grasso RC69 Rectifying work
Refrigeration compressor repair-maintenance service work
Refrigeration compressor repair-maintenance service work
Grasso RC69 Refurbishment
Grasso RC69 Refurbishment
Dorin 2S-H2500 Gas leak test procedure
Dorin 2S-H2500 Gas leak test procedure
Carrier 06DR241BCC06C0 Shipment after replacement
Carrier 06DR241BCC06C0 Shipment after replacement
Carrier 5F40 Overhaul work
Carrier 5F40 Overhaul work
Dorin H4000 CC Balancing process
Dorin H4000 CC Balancing process
Sabroe 106S Shipment after refurbishment
Sabroe 106S Shipment after refurbishment
Bitzer 6H-35.2 Testing after repair and maintenance
Bitzer 6H-35.2 Testing after repair and maintenance
Volvo & Mercedes Generator repair-maintenance work
Volvo & Mercedes Generator repair-maintenance work
Grasso RC69 R.P.M. testing process
Grasso RC69 R.P.M. testing process
Volvo 255kVA Generator Overhaul operation
Volvo 255kVA Generator Overhaul operation
Volvo 255kVA Generator rectification work
Volvo 255kVA Generator rectification work
Industrial paint treatment after Volvo 255kVA Generator Overhaul
Industrial paint treatment after Volvo 255kVA Generator Overhaul
Carrier 06DR241BCC06C0 Shipment after replacement
Carrier 06DR241BCC06C0 Shipment after replacement
Grasso RC911 capacity control test run after on-site maintenance
Grasso RC911 capacity control test run after on-site maintenance
Carrier 5F40 Overhaul work
Carrier 5F40 Overhaul work
Bitzer CSH8553-80-40P Screw type compressor repair and maintenance work
Bitzer CSH8553-80-40P Screw type compressor repair and maintenance work
Refcomp SRC-S-255-CZ Screw type compressor repair and maintenance work
Refcomp SRC-S-255-CZ Screw type compressor repair and maintenance work
J&E HALL HSH 3118 Renewal
J&E HALL HSH 3118 Renewal
J&E HALL HSH 3120 Chemical cleaning in the washing machine
J&E HALL HSH 3120 Chemical cleaning in the washing machine
J&E HALL HSH 3120 Chemical cleaning in the washing machine
J&E HALL HSH 3120 Chemical cleaning in the washing machine
Sabroe 106S Shipment with Sabroe 106s spare parts after refurbishment
Sabroe 106S Shipment with Sabroe 106s spare parts after refurbishment
Sabroe 106S Shipment after refurbishment
Sabroe 106S Shipment after refurbishment
Shipping process after refrigeration compressor repair-maintenance
Shipping process after refrigeration compressor repair-maintenance
Dorin H1501CC Piston rod boring process
Dorin H1501CC Piston rod boring process
Chemical cleaning process in Dorin 2S-H4000 washing machine
Chemical cleaning process in Dorin 2S-H4000 washing machine
Volvo 255kVA Generator Overhaul operation
Volvo 255kVA Generator Overhaul operation
Copeland D8SH1-5000 BWM Crank grinding process
Copeland D8SH1-5000 BWM Crank grinding process
Sabroe 108s Overhaul workout
Sabroe 108s Overhaul workout
Bitzer HSK-7451-50 Operation vibration value and general control study by service team after overhaul
Bitzer HSK-7451-50 Operation vibration value and general control study by service team after overhaul
Bitzer HSK-7451-50 After the overhaul operation, the service team performs general inspections during the operation.
Bitzer HSK-7451-50 After the overhaul operation, the service team performs general inspections during the operation.
Bitzer HSK-7451-50 After the overhaul operation, the service team performs general inspections during the operation.
Bitzer HSK-7451-50 After the overhaul operation, the service team performs general inspections during the operation.
Grasso RC69 Maintenance work
Grasso RC69 Maintenance work
Grasso RC69 Valve plate , Piston , Piston rod , Cylinder and crankshaft assembly process
Grasso RC69 Valve plate , Piston , Piston rod , Cylinder and crankshaft assembly process
Grasso RC69 Crankshaft assembly process
Grasso RC69 Crankshaft assembly process
Grasso RC69 Repair and maintenance work
Grasso RC69 Repair and maintenance work
Grasso RC69 Repair and maintenance work
Grasso RC69 Repair and maintenance work
Detailed cleaning process of Grasso RC69 piston, ring, piston pin, piston rod and cylinders in Ultrasonic machine
Detailed cleaning process of Grasso RC69 piston, ring, piston pin, piston rod and cylinders in Ultrasonic machine
Detailed cleaning process of Bitzer H-35.2 spare parts on ultrasonic machine
Detailed cleaning process of Bitzer H-35.2 spare parts on ultrasonic machine
Detailed cleaning process of Grasso RC69 spare parts on ultrasonic machine
Detailed cleaning process of Grasso RC69 spare parts on ultrasonic machine
J&E HALL HSS/HSML 3100 Repair-maintenance and renovation work
J&E HALL HSS/HSML 3100 Repair-maintenance and renovation work
J&E HALL HSS/HSML 3100 Repair-maintenance and renovation work
J&E HALL HSS/HSML 3100 Repair-maintenance and renovation work
J&E HALL HSS/HSML 3100 Overhaul stud
J&E HALL HSS/HSML 3100 Overhaul stud
Bitzer CSH8573-110Y Screw type compressor repair - maintenance work
Bitzer CSH8573-110Y Screw type compressor repair - maintenance work
Copeland D4SA1-200X-AWM/D Repair - maintenance work
Copeland D4SA1-200X-AWM/D Repair - maintenance work
Dorin K750 CS-02 Piston rod busbar operation
Dorin K750 CS-02 Piston rod busbar operation
Scroll type compressor repair work
Scroll type compressor repair work
Starcool S4BCF-5.2Y-25D Overhaul work
Starcool S4BCF-5.2Y-25D Overhaul work
Carlyle 06EA26500 Valve plate maintenance operation
Carlyle 06EA26500 Valve plate maintenance operation
Carrier 5H80 overhaul work
Carrier 5H80 overhaul work